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Problem analysis is the methodical approach to analyzing a problem and finding the root cause or causes. It normally includes creating and testing an hypothesis or an experiment to determine the cause.
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Quick reference
Problem Analysis
Problem analysis is the methodical approach to analyzing a problem and finding the root cause or causes. It normally includes creating and testing an hypothesis or an experiment to determine the cause.
When to use
Lean Six Sigma is a problem analysis and problem-solving methodology. Every Lean Six Sigma project applies problem analysis – normally during the Analyze phase of the project.
Instructions
Problem analysis should be an organized and methodical approach to determine the root cause or causes of a problem. The Lean Six Sigma methodology applies the scientific method to problem analysis. The method uses inductive reasoning to create hypotheses and deductive reasoning based upon testing to prove or disprove the hypotheses.
Hypothesis testing is used to demonstrate a cause-and-effect relationship. A question is formulated concerning the relationship between a possible cause and the observed problem or effect. This question is turned into a pair of hypotheses, the Null hypothesis and the alternate hypothesis. The Null hypothesis always takes the position that the possible cause has no effect and the alternate hypothesis is that the possible cause has an effect on the problem. The data is then analyzed to determine whether the Null hypothesis must be accepted or if it can be rejected.
An in-depth course in hypothesis testing and the statistical techniques used in this analysis are provided in a companion course to this one.
Hints & tips
- If you already have the data, hypothesis testing is fast and easy, so collect lots of data in the Measure phase and feel free to create lots of hypotheses in the Analyze phase.
- If you are not experienced in writing hypotheses, take our course on Hypothesis Testing.
- If you are not familiar with the statistical methods that can be used to accept or reject a hypothesis, take our course on Hypothesis Testing.
- 00:05 Hi, I am Ray Sheen.
- 00:06 Well, it's finally time to enter into the Analyze stage of our Lean Six Sigma
- 00:11 project.
- 00:12 Now to do this, let's start by clarifying
- 00:15 some aspects of the problem solving process that we are using.
- 00:20 The Lean Six Sigma methodology is a problem-solving methodology.
- 00:24 If there's no problem, well then there's no reason to do the project.
- 00:28 Lean Six Sigma does not follow the lucky guess approach to solving a problem.
- 00:33 Rather, relies on understanding the details concerning the problem in order to
- 00:38 determine what type of solution will work To actually solve the problem.
- 00:42 This type of problem solving method requires both inductive and
- 00:45 deductive reasoning.
- 00:47 We use inductive reasoning to take a specific observation and
- 00:50 generalize that into a theory of the problem.
- 00:53 And we use deductive reasoning to take a general theory and
- 00:57 test it with specific results and observations.
- 01:00 Most problem-solving methods used in business today,
- 01:04 and that includes the Lean Six Sigma methodology, rely on a combination of both
- 01:08 operational systems analysis and mathematical data analysis.
- 01:12 That is why Lean Six Sigma uses both the value stream map to understand
- 01:17 the system and collects data for statistical analysis.
- 01:20 While we intend to be methodical and logical, we can still apply experience and
- 01:25 judgment to guide our analysis.
- 01:26 That is often what helps us to know what questions to ask.
- 01:30 In fact, many of the business problem-solving methodologies rely on
- 01:35 the scientific method of analysis.
- 01:37 This provides a logical approach for organizing our problem solving process.
- 01:42 The scientific method is defined as a method of analysis that involves
- 01:46 systematic observation, measurement, and experimentation.
- 01:50 It includes the formulation, testing, and modification of hypothesis.
- 01:55 As you can see, the process starts by asking a question and
- 01:58 then creating a hypotheses for the answer to that question.
- 02:02 Next, develop an experiment to test the hypothesis,
- 02:05 make certain the experiment is valid, and if not, develop a new experiment.
- 02:09 Then, use the experiment to collect data and analyze the data.
- 02:12 From the analysis, draw a conclusion about the validity of the hypothesis,
- 02:17 or go back and create a new hypothesis.
- 02:20 You can see this combines both inductive and deductive reasoning.
- 02:23 Creating the hypothesis is inductive and performing the tests is deductive.
- 02:28 The approach also organizes the problem-solving activities by giving us
- 02:32 a plan of action.
- 02:33 We know what to do next, and the methodology is a proven and
- 02:37 well established approach.
- 02:38 So it gives us confidence that it will lead to a solution.
- 02:42 Let's dig a little deeper into the concept of questions and hypotheses.
- 02:47 Problem analysis is an inquiry process.
- 02:49 A problem is a difficulty, and we need to analyze the problem when we are not
- 02:53 certain of the best way to remove the difficulty.
- 02:56 Once we know what to do, we no longer need to analyze the problem,
- 03:00 we just need to do the work to fix it.
- 03:02 So as part of this inquiry process, we first need to formulate the question.
- 03:07 Knowing the question helps us to know the goal or purpose of the experiments and
- 03:12 the data analysis.
- 03:13 We don't run the numbers just to practice doing math,
- 03:16 we're trying to answer a specific question.
- 03:18 I've found that using the cause an effect format helps to formulate the question,
- 03:24 and by that I mean does this question cause this effect?
- 03:28 We can then restate the question into a set of hypotheses.
- 03:32 These hypotheses look at both sides of the question.
- 03:35 We call the two perspectives the null hypothesis and the alternate hypothesis.
- 03:40 The null hypothesis is always framed in such a way as to say that the dependent
- 03:44 variable is not affecting the independent variable.
- 03:48 In other words, there is nothing to see here.
- 03:51 And of course, the alternate hypothesis is the opposite.
- 03:54 It states that the dependent variable is affected by the independent variable.
- 03:59 We have an entire course that explains hypothesis testing,
- 04:02 not just the writing of the hypothesis, but how to prove or
- 04:05 disprove the hypothesis with statistical data.
- 04:08 But let me give you a quick overview.
- 04:10 Statistical hypothesis testing allows us to test a claim or hypothesis about
- 04:16 a characteristic in a data set and determine its statistical validity.
- 04:20 Based upon the hypothesis test, we can accept or reject this claim.
- 04:25 And while we do this with a sample of the data,
- 04:28 we can draw conclusions about the entire population that the sample represents.
- 04:33 With that analysis, we can answer questions posed by our hypothesis and
- 04:37 determine if there really is a difference between this and that.
- 04:41 Knowing what the difference makers are will normally lead us to the cause or
- 04:45 source of the problem.
- 04:47 Now, we normally use hypothesis testing to confirm our suspicions,
- 04:51 not as a tool to discover new information.
- 04:54 That is why we need to apply our judgment and
- 04:56 experience to a situation to create a question on hypothesis.
- 05:00 When doing a Six Sigma hypothesis testing analysis,
- 05:03 I recommend that you intentionally create several hypothesis and then use
- 05:08 the data that was already collected in the measure phase to test these hypothesis.
- 05:13 Don't worry, In the hypothesis testing course,
- 05:15 we will discuss the various analysis.
- 05:17 If you already have your data set,
- 05:20 each hypothesis test will only take a few minutes to statistically analyze the data.
- 05:25 And that is what makes this approach so powerful.
- 05:28 The data tells us what is relevant.
- 05:30 It's not based upon a lucky guess or a forceful PowerPoint presentation.
- 05:35 Rather, the data tells us what is happening and
- 05:39 leads us to the cause or causes of the problem.
- 05:42 In this Analyze stage, we want to discover the underlying cause so
- 05:46 that we fix the correct thing once we get to the Improved stage.
- 05:50 The scientific method is a proven problem-solving approach that will lead
- 05:55 us through this stage.
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